High-Volume Plastic Injection Moulding in Greater Noida

Fifty lakh pieces a month means roughly 1.7 lakh pieces a day. At that scale, nothing happens by accident. Every moulding parameter — injection speed, pack pressure, cooling time, screw recovery — is written down, monitored and held steady shot after shot. This is what high-volume plastic injection moulding looks like from the inside of our Greater Noida facility.

The plant

Our 450 sqm shop floor houses 25 injection moulding machines, each rated at 50-tonne clamp force. That machine size is the sweet spot for watch components, consumer electronics housings, electrical enclosures and small-to-medium industrial plastic parts. We can moulded parts from 0.5 grams to 500 grams.

Materials we process

• ABS, PC, ABS+PC blends — our default for cosmetic watch components
• POM (Delrin) — dimensional stability for fitment parts and gears
• PA66, PA66-GF — structural parts for automotive and electrical applications
• PBT — electrical housings requiring heat resistance
• PU (Polyurethane) — soft-touch parts, watch straps
• Flame-retardant grades — UL94-V0 materials for switchgear and electrical components on request

Tolerances and quality

Standard production tolerance is ±0.05 mm on critical dimensions. Tighter tolerances are achievable with dedicated tooling and process control. Every batch passes through three QC stages: incoming material inspection, in-process dimensional checks, final inspection before packing.

Industries we serve

Watch manufacturing is our anchor industry — we supply Titan, Timex and KDDL. Beyond watches we mould parts for consumer electronics, automotive interiors, electrical switchgear and promotional merchandise. The capability set that makes watch components reliable — tight tolerance, cosmetic surface control, colour matching — transfers directly to any precision plastic application.

How we handle volume

Large orders run in dedicated production cells: specific machines assigned to specific products, tooling stored on-floor, trained operators who know the cycle time and reject patterns of that particular mould. This continuous-run approach keeps cycle times low and reject rates below 1%.

Exports

We already ship to Philippines, Sri Lanka and Switzerland. Export documentation, packing for ocean freight, and FOB shipments through the IGI Airport cargo corridor are routine for us.

Starting work with us

First step: send a drawing and target volume. We quote in under one working day, including tooling cost, per-piece cost at your volume tier, and lead time. For existing parts with approved samples we can run a 500-piece trial batch to prove process capability before you commit to a full production run.

Request a moulding quote or read more about our facility.